2743 - Ford 1.6L Ecoboost Engine Service Kit

• Kit includes timing and seal service tools for services on the 1.6L Ecoboost engine.
• Components included in kit:
  • #2822 - Ford Cam Locking Plate - 1.5L & 1.6L
    • Used when the VCT phasers have been removed from the front end of the camshafts
    • Compare to Ford Factory Tool #303-1552
  • #5062 - Ford Flywheel Holder - 1.6L
    • Used for holding the flywheel during timing and seal replacement
    • Compare to Ford Factory Tool #303-393A, 303-393-01 & 303-393-02
  • #1806 - Ford Crankshaft Vibration Dampener Alignment Tool - 1.6L
    • Used for aligning the Crankshaft Vibration Dampener
    • Compare to Ford Factory Tool #303-1550
  • #1810 - Ford Fuel Line Disconnect Tool - 5/16" x 3/8"
    • Both ends required due to limited clearance between fuel line connector and fuel rail
    • Compare to Ford Factory Tool #310-250
• Visit individual tool webpage for further product and application details

Application Details

Note: Applications are for 1.6L Ecoboost engines, but some components in this kit will also work on other Ford/Lincoln models with different power units such as: Expedition/Navigator, Explorer/Aviator, F-150/250/350/450/550 & Ford GT(super car)

Make	Model	Year
Ford	Focus	2010-2018
Ford	Fiesta	2014-2018
Ford	Fiesta ST	2014-2018
Ford	Fusion	2013-2020
Ford	C-Max	2012-2017
Ford	Transit Connect	2014-2017
Ford	Escape	2013-2020
Volvo	S60	2010+
Volvo	V60	2014+
Volvo	S80	2007-2016

Instructions

1. Preparation:
1. Ensure the vehicle is parked on a flat, stable surface and is safely lifted and supported.
2. Disconnect the negative terminal of the battery to ensure safety during the service.
2. Camshaft Phaser Removal:
1. Remove any components obstructing access to the camshafts.
2. Use #2822 (Cam Locking Plate) to secure the camshafts if VCT phasers are removed.
3. Ensure proper alignment using Ford Factory Tool #303-1552 for reference.
3. Flywheel Holding:
1. Locate the flywheel and remove any necessary components for access.
2. Utilize #5062 (Flywheel Holder) to immobilize the flywheel during timing and seal replacement.
3. Verify proper fitment by comparing the tool to Ford Factory Tools #303-393A, 303-393-01 & 303-393-02.
4. Crankshaft Vibration Dampener Alignment:
1. Identify the crankshaft vibration dampener.
2. Use #1806 (Crankshaft Vibration Dampener Alignment Tool) to ensure correct alignment.
3. Confirm alignment using Ford Factory Tool #303-1550 as a guide.
5. Fuel Line Disconnect:
1. Identify the fuel line connector and fuel rail.
2. Use #1810 (Fuel Line Disconnect Tool - 5/16" x 3/8") on both ends due to limited clearance.
3. Ensure compatibility by comparing the tool to Ford Factory Tool #310-250.
6. Timing and Seal Replacement:
1. Follow the manufacturer's guidelines for timing and seal replacement procedures.
2. Use the appropriate tools from the kit to carry out the replacement, ensuring precision.
7. Reassembly:
1. Follow the reverse order of disassembly to reassemble components.
2. Torque all bolts and fasteners to the manufacturer's specifications.
8. Kit Applications and Compatibility:
1. Refer to the individual tool webpages for detailed product and application information.
2. Confirm the compatibility of each tool in the kit with your specific 1.6L EcoBoost engine.
9. Post-Service Checks:
1. Reconnect the negative terminal of the battery.
2. Start the engine and check for any unusual noises or vibrations.
3. Clear any fault codes and perform a test drive to ensure proper functionality.
10. Documentation:
1. Keep a record of the service, including the date, mileage, and tasks performed.
2. Store the tools in a secure and organized manner for future use.

These instructions are intended as a general guide. Always refer to the specific service manual for your vehicle, follow safety procedures, and use the provided tools according to their instructions and specifications.